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Ahmed Garaibeh

Ahmed Garaibeh

Senior Automation & Control Systems Engineer

Engineering / Architecture

London, Ontario

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Accomplished Automation and Control Systems Engineer with over 15 years of proven experience in industrial automation, process control, and electrical systems across the manufacturing and infrastructure sectors, including extensive project delivery in Saudi Arabia. A winner of the IEEE London Chapter Award (2018) and Dean's Honors Roll – Three consecutive years, Fanshawe College. Expert in PLC, RTU, and embedded system integration with strong troubleshooting, testing, and process improvement capabilities. Skilled in Lean Manufacturing principles, preventive maintenance, technical leadership, and ensuring compliance with international standards (ISO 9001/14001, NFPA 70E). Known for hands-on problem-solving, team empowerment, and driving automation excellence in high-reliability environments.

Approximate rate: CAD$ 300 per hour

Experience

 

CAREER HIGHLIGHTS       

   Work Experience     

      Maintenance Engineering Manager                                                                                      2022-Present                

                       Johnson Electric, Stratford, ON, Canada 

 

In a leadership capacity within a global manufacturing environment, I managed all aspects of electrical and instrumentation maintenance, directing multidisciplinary teams to ensure optimal performance, safety compliance, and operational reliability of high-throughput automated production systems. I was responsible for aligning maintenance strategies with organizational goals, overseeing technical execution, and driving process improvements through data-informed decision-making and cross-functional collaboration with engineering, production, and safety divisions.

Key Responsibilities & Achievements:

  • Directed preventive and corrective maintenance programs for complex electrical systems and field instrumentation, ensuring sustained productivity and reduced equipment downtime across multiple production lines.
  • Managed resolution of PLC/HMI faults (Siemens and Allen-Bradley) and led root cause investigations that improved system resiliency and reduced unplanned outages.
  • Spearheaded implementation of a predictive maintenance strategy utilizing vibration analysis, sensor diagnostics, and failure trend data—achieving a 25% reduction in electrical system failures.
  • Oversaw integration of instrumentation (flow, temperature, photoelectric, and proximity sensors) into SCADA/PLC systems, supporting the expansion of advanced process automation capabilities.
  • Enforced electrical safety compliance by conducting arc flash hazard assessments, ensuring full adherence to NFPA 70E and internal EHS standards.
  • Led commissioning and configuration of automation cells, collaborating with cross-disciplinary teams to align instrumentation calibration and control sequencing with operational protocols.
  • Supervised maintenance-related tasks during system upgrades and planned shutdowns, including loop checks, testing, and ISO-compliant documentation.
  • Championed documentation and SOP development, embedding a culture of continuous improvement, technical traceability, and audit readiness.
  • Provided leadership and mentorship to junior maintenance staff and technicians, delivering training on fault diagnostics, PLC troubleshooting, and safe electrical practices.

        Maintenance Engineering Manager                                                                                              2022-2023

NOVA Steel Inc., Woodstock, ON, Canada 

As the engineering maintenance lead at a major steel processing facility, I managed the planning and execution of electrical and instrumentation systems maintenance to optimize asset performance, enhance operational safety, and reduce downtime across critical production lines. I was responsible for guiding technical teams, aligning maintenance activities with corporate goals, and implementing system improvements rooted in predictive diagnostics and control engineering best practices.

Key Responsibilities & Achievements:

  • Oversaw the installation, commissioning, and optimization of electrical and instrumentation systems, leading to measurable improvements in equipment uptime and system reliability.
  • Pressure, design and deployment of embedded control systems, integrating temperature, pressure, and position sensors with PLC-based automation controllers to enhance closed-loop process control.
  • Supervised instrumentation calibration and configuration efforts to maintain precise control inputs and outputs across a variety of manufacturing subsystems.
  • Directed condition-based maintenance activities and diagnostics across electrical infrastructure—including LV/MV switchgear, motors, transformers, and DC drive systems—ensuring safe operation of critical assets.
  • Led root cause investigations on instrumentation failures and PLC disruptions, implementing long-term corrective measures to strengthen system resiliency.
  • Coordinated SCADA data validation and control loop testing during upgrades, facilitating reliable integration with real-time plant monitoring systems.
  • Applied predictive maintenance strategies utilizing infrared thermography and vibration analysis, aligning plant-wide reliability efforts with industry’s best practices.
  • Reviewed and updated electrical/control schematics in AutoCAD Electrical, ensuring technical documentation reflected accurate as-built system conditions.
  • Enforced corporate electrical safety protocols (Arc Flash, LOTO, WHMIS), while contributing to workforce training initiatives on instrumentation safety and maintenance procedures.

      Embedded Electronics Designer & Controls Engineering Project Manager                      2019 to 2022

Centerline (Windsor) Limited, Windsor, ON, Canada 

As a project manager within the automation engineering division of a leading robotics manufacturer, I oversaw the design, development, and delivery of embedded electronic control systems and PLC-based automation platforms for advanced industrial applications. My hybrid role combined technical design leadership, project coordination, and system lifecycle ownership—from prototyping and commissioning to client handover and post-deployment support. I ensured that all deliverables aligned with performance, quality, and integration standards while managing multidisciplinary teams and stakeholder expectations.

Key Responsibilities & Achievements:

  • Led the design and implementation of embedded control systems for robotic automation, including custom PCB layouts, C++/Embedded C programming, and real-time controller integration with PLC networks (Allen-Bradley, Siemens).
  • Managed the development and commissioning of PLC/HMI programs for FANUC, ABB, Automan, and KUKA robotic platforms, ensuring synchronized control with process instrumentation and sensor feedback systems.
  • Directed integration and calibration of vision, displacement, proximity, and temperature sensors within closed-loop control systems, supporting high-precision manufacturing requirements and advanced diagnostics.
  • Oversaw commissioning and testing phases, including loop checks, I/O validation, and signal integrity verification, ensuring successful system handover and readiness for operational deployment.
  • Acted as the technical lead during FAT/SAT procedures, coordinating with clients and internal teams to finalize validation protocols and facilitate smooth project acceptance.
  • Collaborated with software, mechanical, and electrical engineers to resolve post-deployment control issues, including tuning control loops, fixing sensor drift, and troubleshooting SCADA/PLC communication failures.
  • Conducted root cause analysis of system faults and implemented design-level corrections to enhance performance resilience and system uptime.
  • Produced all technical documentation, including electrical schematics, PLC ladder diagrams, and calibration records to support regulatory compliance and engineering transparency.
  • Delivered training to operations and maintenance personnel on system operation, diagnostics procedures, and instrumentation safety, ensuring knowledge transfer and long-term sustainability of solutions.

 Electrical Engineering Technologist – Co-op Program                                                                        2016-2019

                  Fanshawe College, London, ON, Canada 

 

As a top-performing student in the highly technical and industry-driven Electrical Engineering Technology Co-op program, I engaged in applied learning, design, and implementation of control systems, instrumentation platforms, and electrical distribution frameworks aligned with real-world industrial standards. My tenure at Fanshawe laid a strong foundation in process automation, field instrumentation, and control integration, preparing me for complex roles across energy, manufacturing, and oil & gas sectors.

Key Responsibilities & Achievements:

  • Completed hands-on training and capstone projects in PLC programming (Allen Bradley, Siemens), HMI design, and process control loop tuning, simulating industrial SCADA environments.
  • Designed and tested hydraulic and pneumatic control circuits using AutoCAD Electrical and related CAD/CAM platforms.
  • Integrated embedded control systems with field sensors to support measurement and monitor prototypes used in automation applications.
  • Participated in electrical panel wiring, I/O configuration, and safety relay validation through lab-based commissioning projects.
  • Conducted diagnostics and troubleshooting on system faults using test instruments and controlling simulation environments.
  • Served as a member of the IEEE Student Committee in London, Ontario, helping coordinate industry-partnered events and student innovation showcases.
  • Received the IEEE London Chapter Award for excellence in automation and controls innovation.
  • Achieved Dean's Honour Roll status for three consecutive years with a 3.96 GPA.

   Product Manager – Commercial Vehicles and Construction Equipment                                2007-2016

           ROLACO Trading & Contracting, Jeddah, Saudi Arabia 

 

In this leadership role with a prominent engineering and contracting firm in the Kingdom of Saudi Arabia, I managed the development, integration, and lifecycle support of industrial automated commercial vehicles and electrical control systems for large-scale clients, including those in the oil and gas, infrastructure, and other sectors. My responsibilities bridged engineering design, field implementation, vendor coordination, and technical support for PLC and embedded control platforms across multiple operational environments.

Key Responsibilities & Achievements:

  • Led the technical and strategic development of products and electrical systems tailored to regional commercial vehicle applications, with a focus on remote terminal units integration (RTUs), and field instrumentation interfaces.
  • Oversaw IOT project development for real-time monitoring involving metering devices, pumping units, and onboard control panels for crude oil transportation tanks, ensuring adherence to Saudi Aramco and international standards.
  • Directed instrumentation selection, installation, and commissioning activities for projects involving flowmeters, tank gauging systems, pressure/temperature transmitters, and motor control centers (MCCs).
  • Managed technical proposal development, bid evaluations, and vendor qualification for electrical and instrumentation equipment packages, ensuring cost-effective and compliant procurement.
  • Supervised cross-functional engineering teams, including control system technicians, electricians, and panel fabricators, across multiple project sites in the Kingdom.
  • Spearheaded client-facing factory and site acceptance testing (FAT/SAT) and ensured loop verification, calibration, and system functional validation for instrumented control panels.
  • Supported post-installation troubleshooting and technical support, analyzing system behaviour and field instrument performance issues to restore operability and enhance uptime.
  • Implemented fleet management and monitoring systems with embedded sensors and controller networks for vehicle performance and maintenance tracking — aligning industrial automation with operational logistics.
  • Liaised with client representatives, EPCs, and regulatory bodies to ensure safety, compliance, and performance benchmarks were met in all control system applications.
  • Ensured the team was fully equipped with the necessary knowledge, tools, and resources to perform their tasks effectively.

Education

EDUCATION

Computer Sciences-“ONLINE” Cyber Security Major Second Year

University of Western Ontario, London, Ontario

 

ElectricalEngineering Technology Advanced Diploma with a 3.96 GPA

Fanshawe College - London, ON 2018

Supply Chain Management

trIOS College - London, ON 2015

Bachelor of Science in Electrical Engineering

University of Technology – Baghdad, Iraq 2003

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