Abhimanyu Jayakumar

Proven Robotics and Industrial automation engineer with experience in machine tending background. Good team player with excellent communication skills, and flexible in learning new skills to meet project requirements. Recently graduated with distinction in Robotics and Industrial Automation from Conestoga College, I am seeking a full-time position to further apply and develop my skills.

Automation Engineer Co-op – LINAMAR, HASTECH September 2024 – December 2024
PROJECTS:
❖
FORD – Output Planetary Carrier (10R100).
Used GP-35 Yaskawa -1000, Gantry robot, Pick and Place in Inspection station and CNC machine Responsible for designing, programming and troubleshooting the automation projects.
•
Programmed the 7th axis motion (servo motors) using motion control instructions in PLC to achieve gantry movements.
•
Troubleshooting – PLC, HMI, Laser, Inspection station and Mechanical interface.
•
Designed and programmed an inspection station, integrating vision systems using Insight Explorer software and PLC for alignment, part number verification, and defect detection.
•
Repaired the gripper cylinders, sensors, and probe for the inspection station.
•
Monitored the new automation trail run and resolved any problematic issues.
•
Worked on the Lockout Placard, SOP and Work Instruction documents.
Junior Engineer – MARKS ENGINEERING WORKS PVT LTD, April 2021 – April 2023 PROJECTS:
❖
TAFE – Front Engine Support handling robot cell automation.
Used R 2000ic – 165F Fanuc, pick and place in CNC and VMC machine (operation 10,20,30 and 40)
❖
POCLAIN – Side cover robot cell automation.
Used M 710ic – 45M Fanuc, pick and place in CNC and HMC machine (operation 10, 20 and 30)
❖
BRAKES INDIA – Apache brake flipping in shot blast robot cell automation.
Used M 20-ID Fanuc robot, brakes parts were picked and flipped from shot blast machine.
Responsible for developing and monitoring the industrial robotic projects and new automation processes.
•
Machine study and reach calculation to check the feasibility and cell layout.
•
Based on the component selection EOAT, cell layout, safety fence has been designed as per GD & T.
•
Working closely with R&D departments for the material selections.
•
Gripper selection is based on weight calculation and EOAT design.
•
Programming PLC and robot for operation, electrical commissioning based on the wiring layout.
•
Troubleshooting – PLC, Robot programming, electrical and mechanical interface.
•
Configured and maintained Ethernet/IP communication between PLCs and robotic systems.
•
Improvement of cycle time reduction through regular monetarization.
•
Basic operating knowledge has been transferred to the respective operators and supervisors.
•
Preparing the necessary documents to meet the customer’s need as follows: SOP, lesson learned, working procedure, manuals, preventive maintenance checklist, PFMEA, POKE YOKA and so on.
•
Periodical maintenance, troubleshooting of electrical accessories and retouch-up of the required point.

Post Graduate Diploma in Robotics and Industrial Automation – 84% 2024 - 2025
Conestoga college, Cambridge campus.